Spectra-ebm-metal-3d-printer

MW2500ZGRP WAAM Special System

Large-Scale Robotic Metal Additive Manufacturing

The MW2500ZGRP, developed by MetalWorm, uses Wire Arc Additive Manufacturing (WAAM) technology to provide robotic solutions for manufacturing larger metal parts across various industries and production requirements.

Designed with a Z Axis and 1 Axis Rotary Positioner, the MW2500ZGRP supports efficient, reliable, and flexible large-scale metal additive manufacturing for industrial applications.

Specifications MW2500ZGRP

Dimensions (W×D×H) : 4m×6m×5m
The Greatest Producible Component’s Size (X-Y-Z) : Ø2m×4m
Number of Axes : 6 + 1 + 1
Number of Stations : 1
Industrial Robot* : ABB- IRB4600-20/2.5
System Components : Z Axis and 1 Axis Rotary Positioner
Positioner Payload : 2500 kg

Brochure

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MW2500ZGRP

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+91 990-000-3300

Optimized for Tall and Large Metal Components

The MW2500ZGRP is built for producing large metal components with improved robotic reach, stable positioning, and controlled deposition. With a producible component size of up to Ø2m × 4m and a positioner payload of 2500 kg, it is suitable for large industrial parts, tooling, repair, and custom metal structures.

What Can MW2500ZGRP Produce?

The MW2500ZGRP is suitable for producing:

  • Large metal components
  • Tall near-net-shape metal structures
  • Heavy industrial parts
  • Tooling and fixtures
  • Repair and remanufacturing parts
  • Custom-engineered metal components

Why Choose MW2500ZGRP from Lodestar3D?

Lodestar3D provides advanced metal additive manufacturing solutions backed by technical expertise and support. The MW2500ZGRP helps manufacturers reduce material waste, improve production flexibility, and produce large metal parts efficiently using WAAM technology.

FAQs

The MW2500ZGRP is used for large-scale metal additive manufacturing, tooling, repair, and industrial metal part production.
It uses Wire Arc Additive Manufacturing (WAAM) technology.
It improves robotic reach, workpiece rotation, and stable positioning during the metal deposition process.
The MW2500ZGRP can produce components up to Ø2m × 4m.
It is suitable for aerospace, marine, energy, heavy engineering, automotive, oil & gas, tooling, and research applications.
Product Options

Metalworm Capability

MetalWorm unique process solutions are incorporated into all of the systems. Our systems come in Standard Model and Advanced Model varieties.
 StandardAdvanced
Power SourceMIG/MAG/ TIG/Plasma/ Laser*MIG/MAG/ TIG/Plasma/ Laser*
Torch CleaningAvailableAvailable
In-Cell Lighting SystemAvailableAvailable
Industrial Safety EquipmentAvailableAvailable
CCTVAvailableAvailable

Software

 StandardAdvanced
MetalWorm Offline ProgrammeAvailableAvailable
MetalWorm DiagnosticAvailableAvailable
MetalWorm Machine VisionUnavailableAvailable
MetalWorm ControlUnavailableAvailable
MetalWorm Anomaly DetectionUnavailableAvailable

Sensor

 StandardAdvanced
PyrometerAvailableAvailable
Laser Distance SensorUnavailableAvailable
In-Cell Humidity SensorUnavailableAvailable
In-Cell Temperature SensorUnavailableAvailable
In-Cell Oxygen SensorUnavailableOptional
Gas Flow MeterUnavailableAvailable
Thermal Welding Camera (SWIR)UnavailableAvailable
Welding Camera (HDR)UnavailableOptional
Thermal Camera (IR)UnavailableOptional
MicrophoneUnavailableAvailable
3D CameraUnavailableOptional
SpectrometerUnavailableOptional
Interferometric SensorUnavailableOptional
ProfilometerUnavailableOptional
Welding Current and Voltage SensorUnavailableOptional

Options

 StandardAdvanced
Gas FilterOptionalOptional
Fixture/ClampOptionalOptional
Transfer the Manufactured Part out of the Cell – CraneOptionalOptional
Transfer the Manufactured Part out of the Cell – TrolleyOptionalOptional

Add-On

 StandardAdvanced
Active Cooling TechnologyOptionalOptional
In-situ Heating TechnologyOptionalOptional
Vibration TechnologyOptionalOptional
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