Multi Station Robotic WAAM System
Large-Scale Multi-Station Robotic Metal Additive Manufacturing
The Multi Station Robotic WAAM System, developed by MetalWorm, uses Wire Arc Additive Manufacturing (WAAM) technology to provide robotic solutions for manufacturing larger metal parts across various industries and production requirements.
Designed with Gantry, Drop Center, TH Positioner, and Skyhook systems, it supports flexible large-scale metal additive manufacturing across three working stations.
Specifications Multi Station Robotic WAAM System
Dimensions (W×D×H) :
35m×10.8m×9m
The Greatest Producible Component’s Size (X-Y-Z) :
Station-1: Drop Center – Up to Ø2.6m×3.5m | Station-2: TH Positioner – Up to Ø2.5m×5m | Station-3: Skyhook – Up to Ø3m×3.5m
Number of Axes :
2×(6 + 3) + 2 + 1 +2
Number of Stations :
3
Industrial Robot* :
ABB- IRB2600ID-15/1.85
System Components :
Gantyr, Drop Center, TH Positioner, Skyhook
Positioner Payload :
Station-1: Drop Center – Up to 10.000 kg | Station-2: TH Positioner – Up to 20.000 Kg | Station-3: Skyhook – Up to 5.000Kg
Brochure
Get the MetalWarm 3D Printer brochure now for comprehensive details and specifications
BROCHURE.PDF
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Multi Station Robotic WAAM System
Optimized for Complex Large Part Production
This system is built for producing large and heavy metal components with improved robotic reach, positioning flexibility, and controlled deposition. With three stations, it can support different component sizes and production needs within one advanced WAAM setup.
What Can Multi Station Robotic WAAM System Produce?
The system is suitable for producing:
- Large metal components
- Heavy industrial parts
- Long and complex metal structures
- Near-net-shape metal parts
- Tooling and fixtures
- Repair and remanufacturing components
- Custom-engineered metal structures
Why Choose Multi Station Robotic WAAM System from Lodestar3D?
Lodestar3D offers advanced metal additive manufacturing solutions backed by technical expertise and support. The Multi Station Robotic WAAM System helps manufacturers improve production flexibility, reduce material waste, and produce large metal parts efficiently using WAAM technology.
FAQs
The MW1000DC is used for large-scale metal additive manufacturing, tooling, repair, and industrial metal part production.
It uses Wire Arc Additive Manufacturing (WAAM) technology.
The Drop Center Positioner supports better workpiece handling and stable positioning during the metal deposition process.
The MW1000DC can produce components up to Ø2m × 1m.
It is suitable for heavy engineering, aerospace, marine, energy, automotive, oil & gas, tooling, and research applications.
Product Options
Metalworm Capability
MetalWorm unique process solutions are incorporated into all of the systems. Our systems come in Standard Model and Advanced Model varieties.
| Standard | Advanced | |
|---|---|---|
| Power Source | MIG/MAG/ TIG/Plasma/ Laser* | MIG/MAG/ TIG/Plasma/ Laser* |
| Torch Cleaning | Available | Available |
| In-Cell Lighting System | Available | Available |
| Industrial Safety Equipment | Available | Available |
| CCTV | Available | Available |
Software
| Standard | Advanced | |
|---|---|---|
| MetalWorm Offline Programme | Available | Available |
| MetalWorm Diagnostic | Available | Available |
| MetalWorm Machine Vision | Unavailable | Available |
| MetalWorm Control | Unavailable | Available |
| MetalWorm Anomaly Detection | Unavailable | Available |
Sensor
| Standard | Advanced | |
|---|---|---|
| Pyrometer | Available | Available |
| Laser Distance Sensor | Unavailable | Available |
| In-Cell Humidity Sensor | Unavailable | Available |
| In-Cell Temperature Sensor | Unavailable | Available |
| In-Cell Oxygen Sensor | Unavailable | Optional |
| Gas Flow Meter | Unavailable | Available |
| Thermal Welding Camera (SWIR) | Unavailable | Available |
| Welding Camera (HDR) | Unavailable | Optional |
| Thermal Camera (IR) | Unavailable | Optional |
| Microphone | Unavailable | Available |
| 3D Camera | Unavailable | Optional |
| Spectrometer | Unavailable | Optional |
| Interferometric Sensor | Unavailable | Optional |
| Profilometer | Unavailable | Optional |
| Welding Current and Voltage Sensor | Unavailable | Optional |
Options
| Standard | Advanced | |
|---|---|---|
| Gas Filter | Optional | Optional |
| Fixture/Clamp | Optional | Optional |
| Transfer the Manufactured Part out of the Cell – Crane | Optional | Optional |
| Transfer the Manufactured Part out of the Cell – Trolley | Optional | Optional |
Add-On
| Standard | Advanced | |
|---|---|---|
| Active Cooling Technology | Optional | Optional |
| In-situ Heating Technology | Optional | Optional |
| Vibration Technology | Optional | Optional |
