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MW5000DS+SH WAAM Special System

Dual-Station Robotic Metal Additive Manufacturing

The MW5000DS+SH, developed by MetalWorm, uses Wire Arc Additive Manufacturing (WAAM) technology to provide robotic solutions for manufacturing larger metal parts across various industries and production requirements.

Designed with a Slider, 2 Axis Skyhook, and Table, the MW5000DS+SH supports flexible large-scale metal additive manufacturing with two working stations for improved production capability.

Specifications MW5000DS+SH

Dimensions (W×D×H) : 7m×12m×3m
The Greatest Producible Component’s Size (X-Y-Z) : On Positioner: Ø1.5m×2m On Table: 1m×5m×2m
Number of Axes : 2×(6 + 1) + 2
Number of Stations : 2
Industrial Robot* : ABB- IRB2600ID-15/1.85
System Components : Slider, 2 Axis Skyhook, and Table
Positioner Payload : 2000Kg

Brochure

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MW5000DS+SH

Optimized for Large and Long Metal Components

The MW5000DS+SH is built for manufacturing large metal parts with stable positioning, robotic movement, and controlled deposition. It can produce components up to Ø1.5m × 2m on the positioner and 1m × 5m × 2m on the table, making it suitable for large industrial parts, tooling, repair, and custom metal structures.

What Can MW5000DS+SH Produce?

The MW5000DS+SH is suitable for producing:

  • Large metal components
  • Long industrial metal parts
  • Near-net-shape metal structures
  • Tooling and fixtures
  • Repair and remanufacturing parts
  • Custom-engineered metal components

Why Choose MW5000DS+SH from Lodestar3D?

Lodestar3D offers advanced metal additive manufacturing solutions backed by technical expertise and support. The MW5000DS+SH helps manufacturers improve production flexibility, reduce material waste, and manufacture large metal parts efficiently using WAAM technology.

FAQs

The MW5000DS+SH is used for large-scale metal additive manufacturing, tooling, repair, and industrial metal part production.
It uses Wire Arc Additive Manufacturing (WAAM) technology.
The two-station setup improves production flexibility and allows manufacturers to handle different large-part manufacturing requirements efficiently.
It can produce up to Ø1.5m × 2m on the positioner and 1m × 5m × 2m on the table.
It is suitable for aerospace, marine, energy, automotive, heavy engineering, oil & gas, tooling, and research applications.
Product Options

Metalworm Capability

MetalWorm unique process solutions are incorporated into all of the systems. Our systems come in Standard Model and Advanced Model varieties.
 StandardAdvanced
Power SourceMIG/MAG/ TIG/Plasma/ Laser*MIG/MAG/ TIG/Plasma/ Laser*
Torch CleaningAvailableAvailable
In-Cell Lighting SystemAvailableAvailable
Industrial Safety EquipmentAvailableAvailable
CCTVAvailableAvailable

Software

 StandardAdvanced
MetalWorm Offline ProgrammeAvailableAvailable
MetalWorm DiagnosticAvailableAvailable
MetalWorm Machine VisionUnavailableAvailable
MetalWorm ControlUnavailableAvailable
MetalWorm Anomaly DetectionUnavailableAvailable

Sensor

 StandardAdvanced
PyrometerAvailableAvailable
Laser Distance SensorUnavailableAvailable
In-Cell Humidity SensorUnavailableAvailable
In-Cell Temperature SensorUnavailableAvailable
In-Cell Oxygen SensorUnavailableOptional
Gas Flow MeterUnavailableAvailable
Thermal Welding Camera (SWIR)UnavailableAvailable
Welding Camera (HDR)UnavailableOptional
Thermal Camera (IR)UnavailableOptional
MicrophoneUnavailableAvailable
3D CameraUnavailableOptional
SpectrometerUnavailableOptional
Interferometric SensorUnavailableOptional
ProfilometerUnavailableOptional
Welding Current and Voltage SensorUnavailableOptional

Options

 StandardAdvanced
Gas FilterOptionalOptional
Fixture/ClampOptionalOptional
Transfer the Manufactured Part out of the Cell – CraneOptionalOptional
Transfer the Manufactured Part out of the Cell – TrolleyOptionalOptional

Add-On

 StandardAdvanced
Active Cooling TechnologyOptionalOptional
In-situ Heating TechnologyOptionalOptional
Vibration TechnologyOptionalOptional
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