MW2500ZGRP WAAM Special System
Large-Scale Robotic Metal Additive Manufacturing
The MW2500ZGRP, developed by MetalWorm, uses Wire Arc Additive Manufacturing (WAAM) technology to provide robotic solutions for manufacturing larger metal parts across various industries and production requirements.
Designed with a Z Axis and 1 Axis Rotary Positioner, the MW2500ZGRP supports efficient, reliable, and flexible large-scale metal additive manufacturing for industrial applications.
Specifications MW2500ZGRP
Dimensions (W×D×H) :
4m×6m×5m
The Greatest Producible Component’s Size (X-Y-Z) :
Ø2m×4m
Number of Axes :
6 + 1 + 1
Number of Stations :
1
Industrial Robot* :
ABB- IRB4600-20/2.5
System Components :
Z Axis and 1 Axis Rotary Positioner
Positioner Payload :
2500 kg
Brochure
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BROCHURE.PDF
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MW2500ZGRP
Optimized for Tall and Large Metal Components
The MW2500ZGRP is built for producing large metal components with improved robotic reach, stable positioning, and controlled deposition. With a producible component size of up to Ø2m × 4m and a positioner payload of 2500 kg, it is suitable for large industrial parts, tooling, repair, and custom metal structures.
What Can MW2500ZGRP Produce?
The MW2500ZGRP is suitable for producing:
- Large metal components
- Tall near-net-shape metal structures
- Heavy industrial parts
- Tooling and fixtures
- Repair and remanufacturing parts
- Custom-engineered metal components
Why Choose MW2500ZGRP from Lodestar3D?
Lodestar3D provides advanced metal additive manufacturing solutions backed by technical expertise and support. The MW2500ZGRP helps manufacturers reduce material waste, improve production flexibility, and produce large metal parts efficiently using WAAM technology.
FAQs
The MW2500ZGRP is used for large-scale metal additive manufacturing, tooling, repair, and industrial metal part production.
It uses Wire Arc Additive Manufacturing (WAAM) technology.
It improves robotic reach, workpiece rotation, and stable positioning during the metal deposition process.
The MW2500ZGRP can produce components up to Ø2m × 4m.
It is suitable for aerospace, marine, energy, heavy engineering, automotive, oil & gas, tooling, and research applications.
Product Options
Metalworm Capability
MetalWorm unique process solutions are incorporated into all of the systems. Our systems come in Standard Model and Advanced Model varieties.
| Standard | Advanced | |
|---|---|---|
| Power Source | MIG/MAG/ TIG/Plasma/ Laser* | MIG/MAG/ TIG/Plasma/ Laser* |
| Torch Cleaning | Available | Available |
| In-Cell Lighting System | Available | Available |
| Industrial Safety Equipment | Available | Available |
| CCTV | Available | Available |
Software
| Standard | Advanced | |
|---|---|---|
| MetalWorm Offline Programme | Available | Available |
| MetalWorm Diagnostic | Available | Available |
| MetalWorm Machine Vision | Unavailable | Available |
| MetalWorm Control | Unavailable | Available |
| MetalWorm Anomaly Detection | Unavailable | Available |
Sensor
| Standard | Advanced | |
|---|---|---|
| Pyrometer | Available | Available |
| Laser Distance Sensor | Unavailable | Available |
| In-Cell Humidity Sensor | Unavailable | Available |
| In-Cell Temperature Sensor | Unavailable | Available |
| In-Cell Oxygen Sensor | Unavailable | Optional |
| Gas Flow Meter | Unavailable | Available |
| Thermal Welding Camera (SWIR) | Unavailable | Available |
| Welding Camera (HDR) | Unavailable | Optional |
| Thermal Camera (IR) | Unavailable | Optional |
| Microphone | Unavailable | Available |
| 3D Camera | Unavailable | Optional |
| Spectrometer | Unavailable | Optional |
| Interferometric Sensor | Unavailable | Optional |
| Profilometer | Unavailable | Optional |
| Welding Current and Voltage Sensor | Unavailable | Optional |
Options
| Standard | Advanced | |
|---|---|---|
| Gas Filter | Optional | Optional |
| Fixture/Clamp | Optional | Optional |
| Transfer the Manufactured Part out of the Cell – Crane | Optional | Optional |
| Transfer the Manufactured Part out of the Cell – Trolley | Optional | Optional |
Add-On
| Standard | Advanced | |
|---|---|---|
| Active Cooling Technology | Optional | Optional |
| In-situ Heating Technology | Optional | Optional |
| Vibration Technology | Optional | Optional |
