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Multi Station Robotic WAAM System

Large-Scale Multi-Station Robotic Metal Additive Manufacturing

The Multi Station Robotic WAAM System, developed by MetalWorm, uses Wire Arc Additive Manufacturing (WAAM) technology to provide robotic solutions for manufacturing larger metal parts across various industries and production requirements.

Designed with Gantry, Drop Center, TH Positioner, and Skyhook systems, it supports flexible large-scale metal additive manufacturing across three working stations.

Specifications Multi Station Robotic WAAM System

Dimensions (W×D×H) : 35m×10.8m×9m
The Greatest Producible Component’s Size (X-Y-Z) : Station-1: Drop Center – Up to Ø2.6m×3.5m | Station-2: TH Positioner – Up to Ø2.5m×5m | Station-3: Skyhook – Up to Ø3m×3.5m
Number of Axes : 2×(6 + 3) + 2 + 1 +2
Number of Stations : 3
Industrial Robot* : ABB- IRB2600ID-15/1.85
System Components : Gantyr, Drop Center, TH Positioner, Skyhook
Positioner Payload : Station-1: Drop Center – Up to 10.000 kg | Station-2: TH Positioner – Up to 20.000 Kg | Station-3: Skyhook – Up to 5.000Kg

Brochure

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Multi Station Robotic WAAM System

Optimized for Complex Large Part Production

This system is built for producing large and heavy metal components with improved robotic reach, positioning flexibility, and controlled deposition. With three stations, it can support different component sizes and production needs within one advanced WAAM setup.

What Can Multi Station Robotic WAAM System Produce?

The system is suitable for producing:

  • Large metal components
  • Heavy industrial parts
  • Long and complex metal structures
  • Near-net-shape metal parts
  • Tooling and fixtures
  • Repair and remanufacturing components
  • Custom-engineered metal structures

Why Choose Multi Station Robotic WAAM System from Lodestar3D?

Lodestar3D offers advanced metal additive manufacturing solutions backed by technical expertise and support. The Multi Station Robotic WAAM System helps manufacturers improve production flexibility, reduce material waste, and produce large metal parts efficiently using WAAM technology.

FAQs

The MW1000DC is used for large-scale metal additive manufacturing, tooling, repair, and industrial metal part production.
It uses Wire Arc Additive Manufacturing (WAAM) technology.
The Drop Center Positioner supports better workpiece handling and stable positioning during the metal deposition process.
The MW1000DC can produce components up to Ø2m × 1m.
It is suitable for heavy engineering, aerospace, marine, energy, automotive, oil & gas, tooling, and research applications.
Product Options

Metalworm Capability

MetalWorm unique process solutions are incorporated into all of the systems. Our systems come in Standard Model and Advanced Model varieties.
 StandardAdvanced
Power SourceMIG/MAG/ TIG/Plasma/ Laser*MIG/MAG/ TIG/Plasma/ Laser*
Torch CleaningAvailableAvailable
In-Cell Lighting SystemAvailableAvailable
Industrial Safety EquipmentAvailableAvailable
CCTVAvailableAvailable

Software

 StandardAdvanced
MetalWorm Offline ProgrammeAvailableAvailable
MetalWorm DiagnosticAvailableAvailable
MetalWorm Machine VisionUnavailableAvailable
MetalWorm ControlUnavailableAvailable
MetalWorm Anomaly DetectionUnavailableAvailable

Sensor

 StandardAdvanced
PyrometerAvailableAvailable
Laser Distance SensorUnavailableAvailable
In-Cell Humidity SensorUnavailableAvailable
In-Cell Temperature SensorUnavailableAvailable
In-Cell Oxygen SensorUnavailableOptional
Gas Flow MeterUnavailableAvailable
Thermal Welding Camera (SWIR)UnavailableAvailable
Welding Camera (HDR)UnavailableOptional
Thermal Camera (IR)UnavailableOptional
MicrophoneUnavailableAvailable
3D CameraUnavailableOptional
SpectrometerUnavailableOptional
Interferometric SensorUnavailableOptional
ProfilometerUnavailableOptional
Welding Current and Voltage SensorUnavailableOptional

Options

 StandardAdvanced
Gas FilterOptionalOptional
Fixture/ClampOptionalOptional
Transfer the Manufactured Part out of the Cell – CraneOptionalOptional
Transfer the Manufactured Part out of the Cell – TrolleyOptionalOptional

Add-On

 StandardAdvanced
Active Cooling TechnologyOptionalOptional
In-situ Heating TechnologyOptionalOptional
Vibration TechnologyOptionalOptional
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